7.3.2 Spinning of short staple fibres
The cottonised staple fibres can be spun on cotton or wool spinning machines, both by ring spinning as well as by rotor spinning. Ring spinning is a widely used method for spinning short textile fibres; it produces a fine, high-quality spun yarn that causes few problems in the subsequent production process. It is the best method for spinning yarn for knitted fabrics and for mixing different types of fibres ('blended fabrics').
Ring spinning of short staple fibres follows the same principle as ring spinning of long fibres (§7.1.5). Short staple fibres are most often dry spun; eventually, if the yarn becomes too hairy, a dip roller with water is used to obtain a more smooth yarn. With ring spinning of staple fibres, yarns with fineness in the range Nm 5 - 36 can be obtained.
Rotor spinning, also called open-end spinning, is 4 to 10 times faster than ring spinning. However, the resulting yarn feels slightly more rough, is slightly weaker and less resistant to abrasive movement than ring-spun yarn. An advantage is that the yarn is less transparent and evenness is more uniform than in ring spinning.
Table: Comparison of yarn properties of ring-spun and rotor-spun yarns.
Ring spun | Rotor spun |
Regular twist | Core twist – less beautiful twist |
Higher strength | Lower strength |
Soft touch | Hard touch |
Longer and finer fibres | Mostly short fibres |
Fineness 5 – 600 tex | Fineness 25 – 295 tex |
Longer process | Shorter process |
Speed spinning 25 m/min | Speed spinning 300 m/min |
Limited automation | Higher level of automation |
Fine fabrics for textile and upholstery, sewing threads, high quality terry cloth, knitwear | Coarser fabrics for clothing, denim, interior fabrics, terry cloth, knitwear, household textiles |
Typical applications of cottonised hemp fibre yarns: clothing (T-shirts, jeans), tablecloths, towels, bedlinen, hygiene products.
Spinner of ‘staple fibres’ using ring spinning
Utexbel (Ronse, Belgium), Jean-Luc De Rycke, https://utexbel.com
Manufacturers of 'short fibre' spinning machines
Rieter (Switzerland), rotor and ring spinning, https://www.rieter.com/
Schlafhorst (Switzerland), rotor spinning, https://saurer.com/schlafhorst-systems-rotor-spinning-1#
Sermates (Cologne, Italy), ring spinning, https://sermates.com/
Trützschler (Mönchengladbach, Germany), ring and rotor spinning, https://www.truetzschler.com/en/spinning/